2003 Kawasaki ER-5 from Germany

Summary:

Simple and reliable workhorse

Faults:

Corrosion is a problem on the ER 5, and it should be cleaned and protectant applied frequently to prevent corrosion, especially if used in winter.

The rear drum brake can wear unevenly and sometimes requires wheel replacement if the drum becomes warped.

Sometimes cold starting is a problem, when the temperature is low, it presents symptoms such as a slow-turning engine and clicking noises.

Fuel can clog the injectors and moving parts of the carburetor, especially if the gas tank is left unused for long periods of time.

General Comments:

The Kawasaki ER-5 is a simple, easy-to-use, parallel-twin, middleweight urban motorcycle. As an economical work bike, you won't find any fault with the Kawasaki ER-5, as long as your expectations don't go beyond simply getting from A to B.

For me, the ER-5 is better than most of its rivals, but that doesn't mean it's without its flaws. The bike's brakes are particularly poor, and the passenger only makes things worse. Then there's the corrosion I mentioned earlier. To prevent it, you'll need to wash the bike regularly and spray it with a water-dispersing spray constantly, especially if used during winter. Electrical problems are another problem with the ER-5.

It's as basic as possible, although it's common to add a few spare guards. The only worthwhile accessory for this bike is a Scottoiler, which helps extend chain life and reduce maintenance.

The engine is generally quite good and reliable. It's a twin-cylinder that doesn't lack verve and makes the most of its power in the city.

However, if you increase the ambition, even slightly, the Kawasaki ER-5's engine feels very harsh. Highways aren't its strong suit, and the ER-5 struggles to ride in pairs without a fairing.

Would you buy another motorcycle from this manufacturer? Yes

Review Date: 12th October, 2025

18th Oct 2025, 17:28

Thanks for the info. Would like to know more about the electrical issues. I think I read 20k miles is about as much as you can hope to get from a ECU/igniter.

Anyone had issues with water pipes seized into the cylinder head?

23rd Oct 2025, 17:20

You don't have to thank me; on the contrary, thank you for commenting.

I'll try to answer your questions about the electrical problems.

The bike is very simple and basic; despite being a 2003 model, it doesn't have many electronics. The electrical problems I've had so far with the ER-5 have to do with corrosion and wiring failures (original wiring can be damaged by friction or vibration if it's not properly routed and secured).

I recommend checking the connections at least every 20,000-30,000 km to make sure they're secure and well connected to the frame.

At about the same time, you should check the regulator, as a poor condition can cause the battery to overheat, the battery light to come on, or the bike to shut off while riding.

Otherwise, with regular and proper maintenance, the bike shouldn't cause any problems.

2002 Kawasaki ER-5 from United Kingdom

Summary:

Honest, modest... well, it's all right, really

Faults:

Normal wear and tear. It's well-reported that the finish on the ER-5 isn't brilliant - and that's true - but not to the extent that it spontaneously falls apart.

General Comments:

Effortless to ride at motorway speeds when equipped with a Puig Touring Screen and handguards. Benefits from a radiator protector, and I think a rear carrier is a must. It'll get a fair lick on, but takes its time getting there. Touring ability is under-rated; conversely, its qualities as a short-distance town/city commuter are slightly exaggerated. It lived most of its production life in the shadow of the 1993-2003 Honda CB 500 twin, which in all honesty was probably the better machine, but not vastly so. IMHO the ER-5 represents better value these days - a genuine "bargain basement" purchase. Better described as "dated" rather than "retro", its appearance conceals a certain ruggedness.

The ER-5 was widely used in rider training schools, which can be looked at in two ways - the bikes could've been badly (if inadvertently) ill-treated, but would also have been regularly serviced and given frequent maintenance checks.

I love mine. I've bought other, more exotic motorcycles with the intent of downgrading the ER-5 to my "second-choice", but that doesn't work - the Kawa always remains my favourite and has been dubbed "Old Faithful" by my friends. It may be a banger, but it's MY banger.

I'm surprised no-one has yet mentioned the trade-mark brown downpipes, though...

Would you buy another motorcycle from this manufacturer? Yes

Review Date: 15th March, 2022